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BP(Builder Prepared)
The intent of this class is to give those who want to make an
incremental move up from Box Stock or a change from stock
flathead a class of their own with horsepower similar to the
flathead "stock" classes that are becoming increasingly
expensive. The rules allow a builder into the engine, but are
written with the intent of making it possible for the average
guy to build his own engine.
BP (Builder Prepared) 6.5 OHV GASOLINE ONLY 87-93
octane Approved Engine: 6.5 OHV 196cc clone engine modified
only according to BP OHV Engine Spec. Tires are track/series
option.
ENGINE SPEC SHEET FOR BP 6.5 OHV CLASS
Description: Single cylinder, 2-valve overhead 4-cycle
engine. No aftermarket coatings of any type are permitted on any
part of the engine (exception Blower Housing and Shrouds).
Cylinder Head Requirements: Stock cylinder head only.
Machining of gasket surface is allowed. No addition of material
in ports or to cylinder head allowed. Valve seats may have two
angles, 45° valve face and 30° top relief. Inside diameter of
valve seats must be stock(Int .897 max ID and Ex .862 max ID).
Valve seats must appear stock and must be in stock position and
depth. Stock head bolts are required and all four are required.
Minimum head gasket thickness is .009. More than one gasket may
be used. Cylinder head guide plate for pushrods must remain
stock. No other alterations to the stock head are permitted.
Bore and Stroke: Stock bore is 2.685 and may be over
bored to 2.718 Stroke is 2.123 +.010-.005.
Connecting Rod: Stock or Billet aluminum rods, with or without
bearing inserts allowed. No titanium rods allowed. Rod length is
a non tech item.
Combustion Chamber Volume: 25 cubic centimeter minimum
with piston at TDC using procedure posted below. (See tech book)
Carburetor/Intake Requirements: Stock Huayi or RUI*ING
carb. Venturi .615 NO-GO. Rear carb bore .751 NO-GO. Air
Filter adapter of 1.375 max length allowed. No air rams.
Pulse-type fuel pump is mandatory. Fuel pump must be pulsed from
either the crankcase or the valve cover. Black phenolic carb
insulator must be used. Choke assembly may be removed. Jets, air
bleed jets, and emulsion tube are non-tech. Throttle shaft,
screw, washer, and butterfly must be stock and must be present.
Stock intake runner gasket configuration only. One extra gasket
may be used with restrictor plates. No other alterations are
permitted.
Ignition system: Ignition timing is non tech. Stock
ignition module only. No modifications of any type allowed.
Sparkplug connector must be stock as from factory.
Piston Requirements: Must be stock dished piston with no
modifications. Oversize Clone or Honda ZOT dished piston is
allowed up to .035" oversize. Rings must appear stock and all
rings must be installed. Piston may not pop out above cylinder
deck.
Valve Train: Stock valve-train only in stock
configuration except any single valve springs and valve spring
shims are allowed. No additional support for rocker studs
permitted. Valves must be one angle only, 45°. No polishing,
lightening or knife edging of valves (1mm min. margin). Valve
length is non-tech. Outside face of valve head may not be below
the combustion chamber floor. (i.e. dont sink the valves) Valve
cover may be drilled for fuel pump pulse fitting, otherwise, it
must remain unaltered. Valve cover gasket is non-tech.
Camshaft Requirements: Stock camshaft cores only, ez-spin
assy must remain as stock. Cam lobe base circle diameter .865"
-.005/+.010 Duration check for Intake and Exhaust lobes (taken
off pushrod) +/- 2 degrees for wear. Intake duration of 219
degrees at .050 lift/86 degrees at .200 lift. Exhaust duration
of wear and gauge variances.) Max Intake lift on cam .225 Min
.215lift taken at the pushrod. Max Intake lift at the valve
.238 Taken on valve spring retainer with zero lash.
Max Exhaust lift on cam .232 Min .222 lift taken at the
pushrod. Max Exhaust Lift at the valve .242 Taken on valve
spring retainer with zero lash.
Crankshaft Requirements: Stock, factory crankshaft only
with stock, factory timing gear in factory location. No
modifications to crankshaft allowed. Aftermarket steel main
bearings of non self-aligning type, with or without seal are
allowed. No ceramic bearings. Crankshaft Journal diameter is
1.180, 1.168 minimum.
Block Requirements: Stock Block, as cast and produced
with no alterations or modifications other than those
specifically permitted. Block head matting surface may be
machined, however, no piston pop out is allowed. Blocks may NOT
be welded for repairs. No addition of material to block (i.e.
welding, jb weld, etc). All bolt bosses in block may be drilled
and tapped for repairs or other uses. Additional side cover
gaskets as required for crankshaft thrust are permitted. All
parts associated with the governor and the low oil sensor may be
removed, plugging any associated holes.
Flywheel: Approved SFI certified billet aluminum flywheel
only. No machining or alteration of any kind allowed. Minimum
weight for flywheel is 3.3 lbs. Any timing key or no key at all
may be used. A flat washer or spacer may be used, and is
recommended, between the flywheel and the nut. Handheld electric
starter may be used, but compression release mechanism must
remain on camshaft. Current Approved flywheels: ARC 6619, ARC
6618
Header and Muffler Requirements: Header Pipe Length:
Minimum 18- Maximum 22. Silencer must be a RLV 91_L type with
.1285 no-go hole. Header must be securely wrapped from flange to
muffler prior to the race.
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